Setting up a reliable 12V system for your 4X4, camper, or work vehicle is one of those topics that sparks endless debate around the campfire. Some will tell you that 100Ah is plenty, while others insist you need enough batteries and solar panels to power a small village. The truth is, how much power you actually need depends entirely on what you plan to run.
But it’s not just about the numbers. A well-built system using quality components, that’s up to the task of keeping your batteries brimmed is far more important than simply having a massive battery bank. A poorly installed, cheap system could let you down at the worst possible moment—leaving you without power, or worse, with your 4X4 in flames.
So, let’s cut through the noise and break it down properly.
Matching Battery Power to Your Needs
Your 12V power requirements will depend on whether you’re heading out for a casual weekend trip, living out of your 4WD for long periods of time, or using your setup for work. Let’s look at some real-world use cases:
Casual Campers – 100-150Ah
For those who like to escape for a weekend of camping but aren’t running an entire off-grid setup, 100-150Ah is usually enough. You simply don’t need a mammoth system to keep a fridge cold and a few LED lights running.
This setup will comfortably power:
- A 12V fridge (40-60L) for a couple of days
- LED camp lights
- Phone and camera charging
- A small air compressor for tyre inflation
- 12V fans

12v set up for families and adventurers ford ranger canopy
Tourers – 300-400Ah +
If you spend weeks or months touring in and living out of your 4X4 you’ll need a more serious system. A basic setup won’t cut it when you’re running an induction cooktop, multiple fridges, a coffee machine, and charging camera gear and phones all at the same time.
For full-time touring, you’ll want:
- 300-400 Ah+ of lithium for maximum usable power
- A 3000W inverter to handle induction cooking and other high-draw appliances
- Multiple charging sources (solar, DC-DC charger and a shore power 15A hookup)
This setup will handle:
- Induction cooktops and coffee machines
- Dual-zone fridges running 24/7
- Charging for laptops, drones, and camera gear
- Air compressors and 12V water pumps
Without a solid charging system, however, even the biggest battery bank will run flat. An MPPT solar controller, a DC-DC charger that can handle lithium, and an alternator with sufficient output are all crucial pieces of the puzzle.

induction cooking off grid camping 4wd touring

off grid 12v set up for touring exo speaker
Tradies – 200-300Ah
For worksite power, 200-300Ah will comfortably run tool chargers, a coffee machine, and even a small microwave to heat up lunch. Some tradies also need to run bench saws or other power-hungry tools, which means an inverter is essential.
A well-built tradie setup includes:
- 200-300 Ah of battery power
- A 2000-3000W inverter for running power tools
- A high-output DC-DC charger to recharge the system while driving
With the right gear, you’ll have no problem keeping batteries charged, running a coffee machine, and even using power tools on-site—all without needing to drag a generator around.

12v outlets and 240v powerpoint off grid power for tradies
Lithium vs AGM – What’s the Better Choice?
When it comes to dual-battery setups, the big debate is AGM vs lithium. AGM (Absorbent Glass Mat) batteries have been the go-to option for years, mainly because they’re cheaper upfront. But lithium (LiFePO4) is the superior choice in almost every way, offering better performance, longer lifespan, and significantly more usable power.
One of the biggest differences is weight. A 100Ah AGM battery typically weighs north of 30kg, whereas a lithium equivalent comes in at around 10-15kg. If you're carrying multiple batteries or trying to keep weight down in a 4WD or camper, lithium is the clear winner.
Another crucial factor that’s often overlooked is usable capacity. With AGM, you can only use around 50% of the battery’s rated capacity before voltage drops too low. That means a 100Ah AGM battery only provides around 50Ah of usable power. Lithium, on the other hand, provides 80-100% of its rated capacity, so a 100Ah lithium battery delivers nearly double the usable energy of an AGM.
In terms of lifespan, lithium batteries also come out on top. A decent AGM battery will last around 500-800 charge cycles before its performance starts to decline. Lithium batteries generally last much longer—often 2000-5000 charge cycles depending on quality and use.
Charging speed is another major advantage of lithium. Lithium batteries accept charge much faster than AGM batteries, meaning they recover quickly when driving, using solar, or running a DC-DC charger. If you’re running a high-power setup with limited charging windows, this can make a huge difference.
The only real downside of lithium is the initial cost. They are more expensive upfront, but given their longer lifespan, greater usable capacity, and faster charging, they provide far better long-term value.
For a budget-friendly weekend setup, AGM works fine. But if you want better performance, lighter weight, faster charging, and a much longer lifespan, lithium is the obvious choice.

battery control system 12v off grid camping 4wd australia
Why Quality Components Matter
A 12V system is only as good as its weakest link. Too many people throw together a cheap setup and then wonder why their system isn’t performing properly—or, why they’ve got melted wiring or a fried inverter.
Key Components That Should Never Be Skimped On:
- Battery Cables and Connectors – Undersized cables create voltage drop and can overheat. Use heavy-duty, oxygen-free copper cables rated for the current draw.
- Inverters – Cheap inverters don’t produce a clean pure sine wave, which means your expensive appliances won’t run properly. A quality inverter such as those offered by Victron or Redarc will save you a lot of frustration.
- DC-DC Chargers – A DC-DC charger is essential for charging your auxiliary batteries properly. If you’re running lithium, make sure the charger is lithium-compatible.
- Fuses and Circuit Breakers – If your system isn’t properly fused, it’s a fire hazard. Always use correctly rated fuses and circuit breakers and ensure your system and its wiring is meeting state and federal rules/regulations.
- Solar Panels and Regulators – A cheap PWM solar regulator will waste valuable charging potential. MPPT regulators are far more efficient and should be standard in any serious setup.

lithium 12v system
Final Thoughts: How Much Battery Power Do You Really Need?
At the end of the day, your power needs are unique to how you travel or work. A casual camper will be fine with 100-150Ah, while a serious tourer might need up to 400Ah or more and a 3000W inverter. Tradies will land somewhere in the middle, needing 200-300Ah for site power.
But whatever your setup, quality matters more than capacity. A well-built 200Ah lithium system with a proper charging setup will outperform a 400Ah AGM system wired together with thin cables and cheap connectors.
Get it right the first time, and your 12V setup will be one of the best investments you make. Get it wrong, and you’ll either be fixing it constantly—or sitting in the dark with a warm fridge, wondering where it all went wrong.
Got a 12V system in your 4WD?
We can cover it, and other modifications as a seperate agreed value to your base vehicle.